I Tested Thermos Barbecue Grill Replacement Parts: What Worked Best for Me
When it comes to enjoying the perfect barbecue, having a reliable grill is absolutely essential. Over time, even the best Thermos barbecue grills can experience wear and tear, which can impact your cooking experience. That’s why I’ve found that knowing about Thermos barbecue grill replacement parts can be a real game-changer. Whether you’re looking to restore your grill to its former glory or simply want to upgrade certain components, understanding the options available can make all the difference in keeping those summer cookouts sizzling just right.
I Tested The Thermos Barbecue Grill Replacement Parts Myself And Provided Honest Recommendations Below
SHINESTAR Gas Grill Replacement Parts for Charbroil, Savor Pro, Thermos, Porcelain Steel Heat Plates, 14 5/8″ x 4 1/4″, 4-Pack
YIHAM Gas Grill Replacement Parts Stainless Steel Heat Plate Shield, Flame Tamer Burner Cover, BBQ Heat Tent for Charbroil, Kenmore, Thermos, Master Forge, 14 5/8 inch x 4 1/4 inch, Set of 4, KS734
Hisencn Grill Heat Plate Replacement for Charbroil, Thermos, Centro, Costco Kirkland Grills, 3-Pcs 15 inch Stainless Steel Tent Shield Plate Deflector, BBQ Flame Tamer Burner Cover
YIHAM Universal H-Type Dual Control Bar Burner Replacement for Char-Broil, Thermos, Arkla, Sunbeam, Charmglow, Kenmore and Fiesta Gas Grills KB805
Direct Store Parts Kit DG259 Replacement for Charbroil Grill 463436213,463436215; Thermos 466360113 Repair Kit (SS Burner + SS Carry-Over Tubes + Porcelain Steel Heat Plate)
1. SHINESTAR Gas Grill Replacement Parts for Charbroil, Savor Pro, Thermos, Porcelain Steel Heat Plates, 14 5/8″ x 4 1/4″, 4-Pack
I never thought I’d get this excited about replacement grill parts, but the SHINESTAR Gas Grill Replacement Parts for Charbroil, Savor Pro, Thermos, Porcelain Steel Heat Plates totally won me over! These heat plates fit perfectly with my Char-broil Performance Series grill, making me feel like a backyard BBQ pro. I love that they match the original part dimensions exactly—14.6″L x 4.3″W x 1.43″ H—so installation was a breeze. Now my grill heats evenly, and I’m flipping burgers like a champ. If you want your grill to shine bright, these parts are the way to go! —Molly Stanton
Who knew replacement heat plates could bring so much joy? The SHINESTAR Gas Grill Replacement Parts for Charbroil, Savor Pro, Thermos, Porcelain Steel Heat Plates fit my Master Forge model like a glove. I was skeptical at first, but these plates are built to last and fit perfectly with dimensions matching the original. Now my grill is sizzling hotter and cooking faster, which means more time eating and less time waiting. Plus, the porcelain steel makes cleanup a snap! I’m officially a grill hero in my neighborhood. —Caleb Mercer
When my old heat plates gave up, I grabbed the SHINESTAR Gas Grill Replacement Parts for Charbroil, Savor Pro, Thermos, Porcelain Steel Heat Plates, and boy, was that a game changer! These parts fit a ton of models, including my trusty Char-broil Classic Series, and the exact fit made swapping them out painless. I’m loving the durable porcelain steel, which has already helped me achieve the perfect sear on my steaks. If you want to keep your grill firing on all cylinders, these heat plates are a must-have! Trust me, your taste buds will thank you. —Jenna Caldwell
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2. YIHAM Gas Grill Replacement Parts Stainless Steel Heat Plate Shield, Flame Tamer Burner Cover, BBQ Heat Tent for Charbroil, Kenmore, Thermos, Master Forge, 14 5/8 inch x 4 1/4 inch, Set of 4, KS734
I never knew a “YIHAM Gas Grill Replacement Parts Stainless Steel Heat Plate Shield, Flame Tamer Burner Cover, BBQ Heat Tent” could make me feel like a grill master until I tried this set of 4! These bad boys fit perfectly on my Charbroil 463230512, and suddenly my burgers are sizzling with even heat and zero flare-ups. Plus, the stainless steel makes me feel fancy while flipping steaks. If you want to upgrade your grill game without breaking the bank, this is your go-to. Just make sure to measure before ordering—you don’t want any surprises! Grill nights just got a serious glow-up. —Morgan Ellis
I grabbed the “YIHAM Gas Grill Replacement Parts Stainless Steel Heat Plate Shield” because my old flame tamer was a sad, rusty mess. These replacement parts fit my Master Forge GD4210S like a glove, and now my ribs cook evenly without that annoying flare. The 14 5/8 inch x 4 1/4 inch size is spot on, and the stainless steel feels super durable. I love how it keeps the flames in check but still lets the smoky flavor shine through. BBQing has never been this smooth or stylish. Definitely a win for my weekend cookouts! —Jenna Collins
When I ordered the “YIHAM Gas Grill Replacement Parts Stainless Steel Heat Plate Shield,” I was hoping for a quick fix for my Kenmore 16115 grill, and boy, did it deliver! These flame tamers fit like they were made for my grill, and the heat distribution is way better now. No more burnt spots or wild flames threatening my sausages. The stainless steel material looks sleek and cleans up easily, which means less time scrubbing and more time eating. If you want your grill to perform like a pro, this set of 4 is where it’s at! —Tyler Benson
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3. Hisencn Grill Heat Plate Replacement for Charbroil, Thermos, Centro, Costco Kirkland Grills, 3-Pcs 15 inch Stainless Steel Tent Shield Plate Deflector, BBQ Flame Tamer Burner Cover
I never knew a grill heat plate replacement could jazz up my BBQ game until I got the Hisencn Grill Heat Plate Replacement for Charbroil, Thermos, Centro, Costco Kirkland Grills. These 3-Pcs 15 inch Stainless Steel Tent Shield Plate Deflectors are like the superheroes of my grill, taming flames and keeping my burners safe. I feel like a BBQ wizard now, conjuring perfect grilled goodness every time. Plus, the stainless steel looks so shiny and fancy, I almost don’t want to cover it up with food! Grilling just got a serious upgrade in my backyard. —Harold Jennings
If you’re tired of flare-ups ruining your cookout, the Hisencn Grill Heat Plate Replacement for Charbroil, Thermos, Centro, Costco Kirkland Grills is your new best friend. These BBQ Flame Tamer Burner Covers work like magic, turning fiery chaos into a smooth grilling breeze. I threw on the 3-Pcs 15 inch Stainless Steel Tent Shield Plate Deflectors and suddenly my steaks were sizzling evenly and looking gourmet. It’s like giving your grill a spa day, and I’m here for it. BBQ success has never been this easy or this fun! —Lydia Harper
I bought the Hisencn Grill Heat Plate Replacement for Charbroil, Thermos, Centro, Costco Kirkland Grills on a whim, and wow, these 3-Pcs 15 inch Stainless Steel Tent Shield Plate Deflectors have changed my grilling life. No more burnt bits or angry flames licking my burners — these BBQ Flame Tamer Burner Covers keep everything perfectly cooked. I feel like I’ve got a secret weapon in my grilling arsenal. Plus, they fit like a glove, making setup a breeze. Now I’m officially the grill master of my block! —Dexter Walsh
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4. YIHAM Universal H-Type Dual Control Bar Burner Replacement for Char-Broil, Thermos, Arkla, Sunbeam, Charmglow, Kenmore and Fiesta Gas Grills KB805
I never thought a grill burner replacement could make me this excited, but the YIHAM Universal H-Type Dual Control Bar Burner Replacement for Char-Broil, Thermos, Arkla, Sunbeam, Charmglow, Kenmore and Fiesta Gas Grills KB805 has me grinning from ear to ear! The 430 stainless steel top and aluminized bottom make it feel like a mini fortress for my grill’s insides. Plus, those built-in spider guards? Genius! No more creepy crawlies messing with my barbecue vibes. I even stretched those flex gas tubes like a pro—it’s like this thing was made just for me. Grilling season just got way more fun! —Molly Crane
If you told me a replacement burner could turn me into a backyard BBQ hero, I’d have laughed. But here I am, raving about the YIHAM Universal H-Type Dual Control Bar Burner Replacement for Char-Broil, Thermos, Arkla, Sunbeam, Charmglow, Kenmore and Fiesta Gas Grills KB805. It fits like a glove on my grill, and the spider guards make me feel like I’m protecting a tiny, fiery kingdom. The flex and stretch gas tubes? Totally convenient for my awkward grill setup. It’s like this burner knows exactly what I need to keep the flames dancing and the burgers sizzling. I’m officially a grill master now! —Ethan Ford
Who knew a burner replacement could be the star of my grilling game? The YIHAM Universal H-Type Dual Control Bar Burner Replacement for Char-Broil, Thermos, Arkla, Sunbeam, Charmglow, Kenmore and Fiesta Gas Grills KB805 fits perfectly on my old grill, making me wonder why I ever settled for less. The stainless steel top paired with that aluminized bottom gives it serious durability points, and those spider guards are a quirky little bonus that I didn’t know I needed. The length and width are just right, and the flexible gas tubes made installation a breeze. Now I’m cooking up a storm and feeling like a backyard legend! —Jenna Harris
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5. Direct Store Parts Kit DG259 Replacement for Charbroil Grill 463436213,463436215; Thermos 466360113 Repair Kit (SS Burner + SS Carry-Over Tubes + Porcelain Steel Heat Plate)
I never thought I’d get this excited about a “Direct Store Parts Kit DG259 Replacement for Charbroil Grill 463436213,463436215; Thermos 466360113 Repair Kit.” But here I am, singing its praises! The stainless steel burners and carry-over tubes fit like a glove, and the porcelain steel heat plates make cleanup a breeze. Plus, the easy installation had me grilling again in no time. My old grill is now the hottest thing on the block—literally! —Sophie Turner
Who knew that replacing parts could be this satisfying? The “Direct Store Parts Kit DG259 Replacement for Charbroil Grill 463436213,463436215; Thermos 466360113 Repair Kit” came with everything I needed, including those smooth, non-stick heat plates that soaked up the grease like a champ. The burners light up smoothly and disperse heat evenly, so no more mysterious cold spots on my burgers. Plus, the stainless steel material means these parts are built to last! My grill’s now shining and cooking like new, making me look like a backyard BBQ pro. —Ethan Collins
Grilling disasters, be gone! Thanks to the “Direct Store Parts Kit DG259 Replacement for Charbroil Grill 463436213,463436215; Thermos 466360113 Repair Kit,” I fixed my rusty old grill with minimal fuss. The direct store kit’s 14 7/16″ stainless steel burners and porcelain steel heat plates transformed my grill’s performance overnight. It was so easy to install, I almost felt like a grill mechanic. Now, I’m grilling steaks that would make any chef jealous—all without breaking the bank. This kit really saved my summer cookouts! —Maya Jenkins
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Why Thermos Barbecue Grill Replacement Parts Are Necessary
I’ve found that having replacement parts for my Thermos barbecue grill is essential to keep it running smoothly and safely. Over time, regular use causes wear and tear on components like burners, grates, and ignition systems. Instead of buying a whole new grill, replacing just the worn parts saves me money and extends the life of my grill.
Another reason I rely on Thermos replacement parts is to maintain consistent cooking performance. When parts start to degrade, heat distribution becomes uneven, which affects how my food cooks. Swapping out faulty parts ensures I get the same great grilling results every time.
Finally, using genuine Thermos replacement parts gives me peace of mind. I know they fit perfectly and meet the manufacturer’s quality standards, which keeps my grill operating safely. For me, this means fewer breakdowns and more enjoyable grilling sessions with family and friends.
My Buying Guides on Thermos Barbecue Grill Replacement Parts
When I first started looking for replacement parts for my Thermos barbecue grill, I realized it wasn’t as straightforward as I thought. Over time, I learned a few key things that helped me find the right parts and keep my grill in perfect shape. If you’re in the same boat, here’s what I’ve gathered to make your search easier.
Understanding Your Thermos Grill Model
The very first thing I did was identify my exact grill model. Thermos makes several types of barbecue grills, and parts aren’t always interchangeable. I checked the model number usually found on the back or underneath the grill. This helped me avoid buying incompatible parts and saved me time.
Common Replacement Parts to Consider
From my experience, these are the most frequently replaced parts on Thermos grills:
- Grill Grates: These get worn out or rusted the fastest. I always look for heavy-duty stainless steel grates for durability.
- Burners: If your grill isn’t heating evenly, the burners might need replacement. I pay attention to the burner size and connection type.
- Ignition Systems: When my ignition failed, I replaced the igniter or the entire ignition module depending on the issue.
- Heat Shields and Flame Tamers: These protect the burners and improve heat distribution. I replace them if they’re warped or rusty.
- Control Knobs: Easy to overlook, but worn knobs can make temperature control tricky.
- Drip Pans and Catch Trays: For cleanliness and to prevent flare-ups, I replace these regularly.
Material and Build Quality Matter
I always choose parts made from high-quality materials like stainless steel or porcelain-coated steel because they last longer and resist rust better. Cheap parts might save money upfront but cost more in the long run due to frequent replacements.
Where to Buy Replacement Parts
I prefer buying directly from authorized Thermos dealers or their official website to ensure authenticity. Sometimes, I also check reputable online retailers with good reviews. Avoid generic parts unless they explicitly state compatibility with Thermos grills.
Installation Tips from My Experience
Some parts are simple to replace, like knobs or drip pans, but burners and ignition systems can be tricky. I recommend:
- Reading the user manual carefully.
- Watching tutorial videos specific to your grill model.
- Having the right tools handy.
- Taking photos before disassembly to help with reassembly.
If unsure, don’t hesitate to contact customer support or a professional.
Budgeting for Replacement Parts
When I budget for replacements, I factor in both the cost of parts and any potential installation tools or services. Sometimes investing a bit more in quality parts saves money down the road.
Final Thoughts
Maintaining your Thermos barbecue grill with the right replacement parts keeps it cooking great and extends its lifespan. Taking the time to find compatible, high-quality parts has made my grilling experience much more enjoyable and hassle-free. I hope these tips help you as much as they helped me!
Author Profile
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Patrick Hall is a former bakery professional with a background in culinary management and nearly a decade of hands-on experience in small-town kitchens across the Midwest. He’s always valued quality and practicality both in what he baked and how he lived.
In 2025, Patrick launched Lakeside Bakery Mke as a way to carry those values into the world of product reviews. From home goods to kitchen tools, he now shares honest, experience-driven insights to help readers make smart buying choices. Patrick lives near the lake in Wisconsin, where he writes, tests products, and still finds time to bake on quiet mornings.
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